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OD / ID Cylindrical Grinder Control Retrofits & Upgrades

Price: Call for Quote
SKU:
OD-grinder-main

Revive Your OD/ID Grinder with the Latest Technology 

  • Don't keep wasting time & money on downtime. 
  • Don't scrap a quality machine - your machine was designed to be upgraded! 
  • Simplify your grinding process with a powerful control that is easy to learn and maintain.  
  • Options for all machine brands available.  

MachMotion provides industry-leading service with quick access to live technicians, remote access to your equipment and a partnership mentality to ensure the least disruptions and the best uptime for your machine for the life of the control.

Description

Save Time and Money

Save Time and Money

  • Don't get left behind with archaic technology! Controls become outdated, but a machine's iron is designed to last nearly forever.
  • Reusing all your current tooling, part fixtures, part setups, and grinding wheels saves thousands!
  • The latest technology - Integrated SBS Acoustic Gap / Crash protection - improves cycle times and protects against potential crashes.
  • Maximize uptime by maintaining the machine your team already knows.
  • Watch the video to learn more!
 

Simplify Your Process

  • A modern control is easier to use and reduces the onboarding time for your team.
  • Typically, an operator is back making parts in 2-4 hours after an upgrade.
  • MachMotion's simplified conversational interface makes it easy for anyone to program any part.
Simplify Your Process

Choose a Company that Will Stand Behind their Products

Choose a Company that Will Stand Behind their Products

  • We offer world-class support that reduces downtime and saves you money.
  • Each MachMotion product has a team that stands behind it.
  • When you call MachMotion, you can talk to a live, friendly technician who can remotely access everything in your control.
  • Select the support package that works best - from the free 4 hour call back guarantee to the paid 15 minute call back guarantee.

 

 

Customer Examples

Jones & Shipman Format 1000 OD-ID Universal
Jones & Shipman Format 1000 OD-ID Universal
TSchudin OD Grinder with Upgrade
TSchudin OD Grinder with Upgrade
Vertical Grinder with Lathe Attachment
Vertical Grinder with Lathe Attachment
Vertical Grinder Auto-Flagging - Probe Renishaw
Vertical Grinder Auto-Flagging - Probe Renishaw
Cincinnati Milacron OD Grinder
Cincinnati Milacron OD Grinder
Toyoda GL6A OD Angle-Approach Grinder Upgrade
Toyoda GL6A OD Angle-Approach Grinder Upgrade
Kellenberger 175-1000 OD Grinder Control Upgrade
Kellenberger 175-1000 OD Grinder Control Upgrade
Kellenberger Prewired Enclosure
Kellenberger Prewired Enclosure
Brown & Sharpe Universal Grinder CNC Control Upgrade
Brown & Sharpe Universal Grinder CNC Control Upgrade

More Examples

More Information

Providing Control Upgrades for the Following Grinder Configurations

  • Universal Grinders, ID Grinders, OD Grinder
  • Vertical Grinding / Turning Multipurpose Machine
  • Microcentric Grinders
  • Between Center Grinder
  • Angular Approach Cylindrical Grinder
  • Roll Grinding
Providing Control Upgrades for the Following Grinder Configurations
Upgrade Options to Meet Your Needs

Upgrade Options to Meet Your Needs

  • Onsite Retrofits: Our team will come to your facility, power down the machine, install a new CNC controller, and provide training.
  • Ship Your Machine to MachMotion: We'll arrange shipment of your machine, send it back with upgraded controls, and come onsite to provide power-up and training.
  • Need a Full Machine Rebuild? We have a network of qualified rebuilders that can bring your machine back to new, factory tolerances. Schedule a machine health check to decide if your grinder is worth putting money into.

Machine Tending

  • Stay competitive by installing a collaborative robot.
  • Robots rarely call in sick and leave you behind in your orders.
  • Easy to program and incredibly precise.
  • MachMotion offers turnkey installation.
  • Watch the video to learn more!
Machine Tending
Smart, Simple, Conversational Part Programming

Smart, Simple, Conversational Part Programming

  • 50% time-savings with conversational vs. programing with G-Code.
  • If an operator has a grinding background, we can teach them to grind a part in 30 min.
  • You don’t need to know G-Code to program parts in the CNC.
  • Operators have ready-to-go, visual grind cycles.
 

Grind Wheel-Wear and Diameter Tracking

  • Wheel diameter is tracked between dresses - no extra time needed for setup.
  • Cylindrical grind cycles pre-programmed in the controller.
  • Dress positions automatically adjust.
  • Grinding wheel geometry easily saved in controller, saving the operator from having to re-enter data.
  • Operators can save over 100 grind wheels as "tools" and call them up anytime.
  • Watch the video to learn more!
Grind Wheel-Wear and Diameter Tracking
Cycle Optimization Hardware Integration

Cycle Optimization Hardware Integration

  • Acoustic sensor/gap elimination - Quickly get to grinding the part and save time.
  • Acoustic sensor/crash detection - Detect a crash and e-stop to minimize machine damage.
  • In-process gauging head options - Grind a part to size, no matter the wheel wear.
  • Probing / Flagging system - Simplifies setup and ensures accurate shoulder positioning.
  • Watch the video to learn more!
 

Are you wasting time with poor navigation?

  • Poor navigation is time consuming and makes training difficult .
  • With MachMotion you get Windows-style navigation that's self explanatory - You get it without reading a manual.
  • With big "Name Brand" PLC-based controls, you have to go 4-6 layers deep to change the grind settings - With MachMotion, operators will never feel lost again.
Are you wasting time with poor navigation?
Simple Grind Calibrate Setup

Simple Grind Calibrate Setup

  • Single-page part setup with only a few clicks.
  • The operator can quickly set up the part and save time.
  • Easy to modify / change offsets (single page).

Simple Dresser Setup

  • Jog / Teach moves - Teach the location of the dresser.
  • Simple graphics with teach options to set up safety clearances.
  • Easily define all basic wheel types with simple parameters.
Simple Dresser Setup
Conversational Dressing Options

Conversational Dressing Options

  • 2-axis coordinated dress cycles.
  • Single-point profile dressing the wheel.
  • Diamond rotary dresser (roll form dressing).
  • Dress complex profile: Single-point dress shape into the wheel.
 

Sample Grinder Cycle Programming Options

  • Plunge grind cycles, single- and two-axis.
  • Various traverse grind cycles, in-feed left, right, or both ends of traverse.
  • Grind dress cycles.
  • To see full list of cycles, contact MachMotion.
Sample Grinder Cycle Programming Options
Why MachMotion?

Why MachMotion?

  • Customer service and support is priority #1.
  • Direct seller: We're your single source for sales and support, no middleman.
  • US-based manufacturing, sales, service and support.
  • Call us and speak to a live person, M-F. 8 a.m - 5 p.m. (Central).

Product Details
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More Information
Control Series 2150G
Screen Size 21" LCD Monitor
Program Storage (Solid State HD) 64GB
Processor Intel 1.99GHZ
Axis Supported 6 & 1 Spindle
Outputs 8
Grinder Wheel Analog Output 1
CNC Control Size 24" (W) X 15.5" (H) X 4.5" (D)
Operating System Windows 10 Embedded (Win 10 Pro equivalent)
Power Requirements 24VDC operation
Ethernet Connect to your network and easily transfer files from the office to your computer
USB Ports 1 External USB Port + 1 Internal
Operator Panel Operator Panel, with Jog Buttons, Axis Selector, Increment Selector, Jog Speed Selector, Cycle Start, Feed-hold and Emergency Stop Buttons.
Digital Outputs 8 Flood/Mist, Coolant, Lamp, etc.
Digital Output Voltage Range 5V-24VDC
Digital Inputs 16 Example: X, Y, & Z Limit Switches, Oilier Refill Warning, etc.
Digital Input Voltage Range 2.5V-48VDC
Safety Features Opto-isolated I/O & Hardwired E-Stop
Encoder Inputs 6 Differential Quadrature Encoder Inputs. 32-Bit Resolution

Let's get in touch.

Call me at (573) 368-7399 or enter your name and number here and I'll call you.

                                                                                           ~Nate, Sales Engineer