ID/OD Cylindrical Grinder Control Retrofits

Price: Call for Quote
SKU:
OD-grinder-main

Engineered to make your job easier.

With a MachMotion grinder control package you get:

  • MachMotion's superior support FREE for the life of the control

  • Reliability and precision you can count on

  • 100% US-based manufacturing, sales, service, and support

Breathe New Life Into Your Machine

We Install New CNC Control and Electronics

  • New CNC control HMI

  • Servo drivers, motors, & cabling

  • Grind wheel VFD "spindle drive"

  • Pre-built electric enclosure

Description

2 Axis Cylindrical Grinder w/ Conversational Programming and Grind Canned Cycles

  • Retrofits and upgrades for 2 axis cylindrical grinders
  • Know you have the flexibility in your control system to grind any part
  • Servo controlled transverse and infeed axes and work holding spindle
2 Axis Cylindrical Grinder w/ Conversational Programming and Grind Canned Cycles
 
Turnkey Options to Meet Your Needs

Turnkey Options to Meet Your Needs

  • Onsite Retrofits: Our team will come to your facility, power down the machine, install a new CNC controller, and provide training
  • Ship Your Machine to MachMotion: We'll arrange shipment of your machine, send it back complete retrofitted, and come onsite to provide power-up and training
  • Need a Full Machine Rebuild? We have a network of qualified re-builders that can bring your machine back to new, factory tolerances. Schedule a machine health check to decide if your grinder is worth putting money into.

Customer Examples

Kellenberger Kel-Varia 175-600, Kelco 70 & 90 Control Retrofit
Kellenberger Kel-Varia 175-600, Kelco 70 & 90 Control Retrofit
Kelllenberger Kel-Varia Universal  Grinder Control Retrofit
Kelllenberger Kel-Varia Universal Grinder Control Retrofit
Heald Model 272, 273, 274 ID Grinder
Heald Model 272, 273, 274 ID Grinder
Danobat OD CNC Grinder Control Retrofit
Danobat OD CNC Grinder Control Retrofit
Cincinnati OD Grinder CNC Control Retrofit MachMotion
Cincinnati OD Grinder CNC Control Retrofit MachMotion
Brown & Sharpe Univeral Grinder CNC Control Retrofit
Brown & Sharpe Univeral Grinder CNC Control Retrofit
Brown & Sharpe Universal Grinder Retrofitted with MachMotion
Brown & Sharpe Universal Grinder Retrofitted with MachMotion
Universal Brown & Sharpe Manual Grinder Retrofitted with MachMotion CNC Controls
Universal Brown & Sharpe Manual Grinder Retrofitted with MachMotion CNC Controls

More Examples

More Information

Do you have MAN POWER SHORTAGE?

  • Stay competitive by installing a collaborative robot
  • Robots rarely call in sick and leave you behind in your orders
  • Easy to program and incredibly precise
  • MachMotion offers turnkey installation
Do you have MAN POWER SHORTAGE?
Join us in the 21st Century of CNC controls

Join us in the 21st Century of CNC controls

  • Large 21" screen with advanced graphics makes it easy to view your part tool path
  • No multi-layer menu system
  • Windows-style navigation

Are you wasting time with poor navigation?

  • Poor navigation is time consuming and makes training difficult
  • With MachMotion you get Windows-style navigation that's self explanatory - You get it without reading a manual
  • With big "Name Brand" PLC-based controls you have to go 4-6 layers deep to change the grind settings - With MachMotion, operators will never feel lost again
Are you wasting time with poor navigation?
Simple Smart Conversational - Part Programming

Simple Smart Conversational - Part Programming

  • 50% time savings with conversational vs. programming with G-Code
  • If an operator has a grinding background, we can teach them to grind a part in 30min
  • You don’t need to know G-Code to program parts in the CNC
  • Operators have ready to go, visual grind cycles
 

Simple Dresser Setup

  • Jog /Teach moves - Teach the path from the dresser to the part
  • Easily define all basic wheel types with simple parameters
  • Unique dress cycle needed? We can make it!
Simple Dresser Setup
Conversational Dressing Options

Conversational Dressing Options

  • 2 Axis Coordinated dress cycles
  • Single point profile dressing the wheel
  • Diamond rotary dresser (Roll form dressing)
  • Dress complex profile - Single point dress shape into the wheel
 

Simple Grind Calibrate Setup - Time Savings

  • Single page calibrated part setup with only a few clicks
  • The operator can quickly setup the part and save time
  • Easy to modify/change offsets (single page)
Simple Grind Calibrate Setup  - Time Savings
Sample Grinder Cycle Programming Options

Sample Grinder Cycle Programming Options

  • Grind cycles included (Macro-B type cycles)
  • Plunge grind cycles, single and two axis
  • Various traverse grind cycles, in-feed left, right , or both ends of traverse
  • Grind dress cycles
  • To see full list of cycles, contact MachMotion

Cycle Optimization Hardware Integration

  • Acoustic sensor/gap elimination - Quickly get to grinding the part and save time
  • Acoustic sensor/crash detection - Detect a crash and e-stop to minimize machine damage
  • In-process gauging head options - Grind a part to size no matter the wheel wear
  • Probing/Flagging system - Simplifies set-up and ensures accurate shoulder positioning
Cycle Optimization Hardware Integration
Free Control Support Included

Free Control Support Included

  • No charge for control support
  • Remote login service included; we can see what you see
  • Non-transferable
  • One year warranty on all parts

Why MachMotion?

  • Customer service and support is priority #1
  • Direct seller; we're your single source for sales and support, no middle man
  • US-based manufacturing, sales, service, and support
  • Call us and speak to a live person, M-F 8-5PM (Central)
Why MachMotion?

Compare Options

Control System Comparison

ID, OD - Cylindrical Grinder Machines Control Retrofits
ID, OD - Cylindrical Grinder Machines Control Retrofits
Kit Model Number N/A
Control Series 2150G
Screen Size 21" LCD Monitor
Touch Screen Yes
Program Storage (Solid State HD) 64GB
Processor Intell I3.50GHZ
Macro B Programming Yes
Parametric G Code Compatibility Yes
Axis Supported 6 & 1 Spindle, 1 Work Head
Servo Motors Included (# Axis) Yaskawa (2)
Default Servo Size 1.3KW 8.34 NM
Servo Encoder Resolution 1,000,000 Counts per rev
Dual Loop Scale Feedback Encoder Optional
Regulating wheel/Work Holding Servo 1.3KW 8.34 NM
Ball screw Mapping Yes
Main Power Voltage 440V 3 Phase
Inputs 16
Outputs 8
Ethernet I/O For Tool changer Yes- Ethernet PLC 30/26 I/O + 2 Anlg In
Grinder Wheel Relay Outputs 2
Grinder Wheel Analog Output 1
Grinder Spindle Drive VFD 15HP
Pre-wired electrical enclosure included 48 X 36 X 12
1 year warranty on parts Yes
Lifetime Technical Support Yes
Remote support via the internet Yes
Estimated Installation Call for Quote
Normal Stock item Avg Lead time 4 Weeks
Starting At:Call for Quote
Brochure

Common CNC Surface Grinder, CNC ID/OD Grinder, CNC Centerless Grinder Controls and Machines MachMotion has Helped Retrofit/Upgrade:

  • Cincinnati Milacron, Chevalier, Heald, Landis, Koyo, Besly, Blanchard, Brown and Sharpe, Bryant, Cincinnati, Gardner, Giustina, Gold Crown, Mattison, Norton, Okamoto, Okuma, Springfield, Toyoda, Van Norman, Warner and Swasey

Customizable open architecture software options are available. Call us to discuss your application. 

Are you an OEM or custom machine builder? Ask about MachMotion's configurable operator screen, multi-named buttons, and graphic layout to give the operator customized user friendly experience. In addition we offer branding integration in the screen.

Product Details
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More Information
Control Series 1050G
Screen Size 17" LCD Monitor
Program Storage (Solid State HD) 64GB
Block Processing Time 1.5ms
Axis Supported 6 & 1 Spindle
Outputs 8
Spindle Relay Outputs 2
Spindle Analog Output 1
CNC Control Size 24" (W) X 15.5" (H) X 6.5" (D)
Operating System Windows 7 Embedded (Win 7 Pro equivalent)
Power Requirements 110-240 VAC operation
Ethernet Connect to your network and easily transfer files from the office to your computer
USB Ports 1 External USB Port + 1 Internal
Operator Panel X15-10-01 Operator Panel, with Jog Buttons, Axis Selector, Increment Selector, Jog Speed Selector, Cycle Start, Feed-hold and Emergency Stop Buttons.
Digital Outputs 8 Flood/Mist, Coolant, Lamp, etc.
Digital Output Voltage Range 5V-24VDC
Digital Inputs 16 Example: X, Y, & Z Limit Switches, Oilier Refill Warning, etc.
Digital Input Voltage Range 2.5V-48VDC
Safety Features Opto-isolated I/O & Hardwired E-Stop
Encoder Inputs 6 Differential Quadrature Encoder Inputs. 32-Bit Resolution

Contact Us

How can we help?

Call me at (573) 368-7399 or enter your name and number here and I'll call you.

                                                                                           ~Matt S., Sales Engineer