Cylindrical, OD, ID, Universal Grinder Control Retrofit Upgrade Package

Price: Call for Quote
SKU:
ID-OD-grinder-main

Engineered to make your job easier.

With a MachMotion grinder control package you get:

  • MachMotion's superior support FREE for the life of the control

  • Reliability and precision you can count on

  • 100% US-based manufacturing, sales, service, and support

Industries we serve:

  • Aerospace Manufacturing and Engine Repair

  • Tool And Die Manufacturing

  • Bearing Manufacturing & Repair

  • Injection Mold Manufacturing & Repair

Description

Is Your Grinder Unreliable or Not Running?

  • Do you have a Horizontal or Vertical CNC Grinder that is down and needs new life breathed back into it?
  • Are you a manufacturer serving industries that demand precision and accuracy, optimized process minimizing part cycle times?
Is Your Grinder Unreliable or Not Running?
 
Contact Us to Make a Smart Retrofit Choice If You Have the Following:

Contact Us to Make a Smart Retrofit Choice If You Have the Following:

  • Universal Grinder OD/ID
  • OD/Cylindrical Grinder
  • ID type Grinder
  • Vertical Grinder
  • Medium to high production grinders; unattended, robotics-tended part handling system

Customer Examples

Kellenberger Kel-Varia 175-600, Kelco 70 & 90 Control Retrofit
Kellenberger Kel-Varia 175-600, Kelco 70 & 90 Control Retrofit
Kelllenberger Kel-Varia Universal  Grinder Control Retrofit
Kelllenberger Kel-Varia Universal Grinder Control Retrofit
Heald Model 272, 273, 274 ID Grinder
Heald Model 272, 273, 274 ID Grinder
Danobat OD CNC Grinder Control Retrofit
Danobat OD CNC Grinder Control Retrofit
Cincinnati OD Grinder CNC Control Retrofit MachMotion
Cincinnati OD Grinder CNC Control Retrofit MachMotion
OD Grinder CNC Retrofit MachMotion
OD Grinder CNC Retrofit MachMotion
Brown & Sharpe Cylindrical Grinder Control Retrofit
Brown & Sharpe Cylindrical Grinder Control Retrofit
Brown & Sharpe Univeral Grinder CNC Control Retrofit
Brown & Sharpe Univeral Grinder CNC Control Retrofit
Universal Brown & Sharpe Manual Grinder Retrofitted with MachMotion CNC Controls
Universal Brown & Sharpe Manual Grinder Retrofitted with MachMotion CNC Controls

More Examples

More Information

CNC Grinder Controls HMI Interface

  • User friendly operator interface
  • Large 17" touch screen
  • Basic conversational programing option, limited cycles.
  • Macro- B type grind cycles, unlimited options
CNC Grinder Controls HMI Interface
Do You Need A Process Specific Conversational Grinder Interface? We Can Make It Happen!

Do You Need A Process Specific Conversational Grinder Interface? We Can Make It Happen!

  • Do you need a specific grind cycle to meet your demanding production needs, along with your unique grinding process
  • A complex grinder process does not mean you need a highly skilled operator
  • MachMotion team members are versed with mechanical and software design skills, grasping your concepts quickly, helping you bring them to reality
  • MachMotion prides ourselves in the ability to give a personalized conversational control solution

Sample Grinder Cycle Programing Options

  • Grind Cycles included (Macro-B Type Cycles )
  • Plunge Grind Cycles 284, 274, 287, 288 -
  • Various Travers Grind Cycles 281, 282, 284 -
  • Cycle-260 Dressing the Circumference of the Wheel
  • Cycle-261 Dressing the Left Face of the Wheel
  • To see full list of cycles, Contact MachMotion
  • Additional Grinder cycles can be developed
Sample Grinder Cycle Programing Options
Marposs Monitoring Sensors - Cycle Optimization

Marposs Monitoring Sensors - Cycle Optimization

  • Acoustic Sensor, Gap elimination Grinding cycle optimization
  • Crash or impact prevention
  • In-process gauging head options
  • Probing - or Marposs Flagging System simplifies set-up and assures accurate shoulder positioning
  • Read about all the options: Learn more about marposs...
  • Learn more: Retrofit for Grinders
 

Hardware Package Includes

  • Ready to bolt on, pre-wired enclosure for your system
  • Programmable grind wheel spindle control VFD ("spindle drive")
  • Wi-Fi ready
  • Wireless MPG pendant
  • Yaskawa digital AC servo system ,20 or 24bit encoder
  • Min programable increment, (Position Repeatability) .00001
  • Dual loop scale feedback encoder (optional)
Hardware Package Includes
 
Easy to Install/Operate

Easy to Install/Operate

  • MachMotion turnkey installation services, Guaranteed Power-up available
  • Install yourself or use MachMotion's qualified technicians
  • One-time setup; Easily backup machine configuration
  • Part file import; Network access via Ethernet to offices/other departments

Free Control Support Included

  • No charge for control support
  • Remote login service included; we can see what you see
  • Non-transferrable
  • One year warranty on all parts
Free Control Support Included
Why MachMotion?

Why MachMotion?

  • Customer service and support is priority #1
  • Direct seller; we're your single source for sales and support, no middle man
  • US-based manufacturing, sales, service, and support
  • Call us and speak to a live person, M-F 8-5pm (Central)

Compare Options

Control System Comparison

ID, OD - Cylindrical Grinder Machines Control Retrofits
ID, OD - Cylindrical Grinder Machines Control Retrofits
Kit Model Number N/A
Control Series 1150G
Screen Size 17" LCD Monitor
Touch Screen Yes
Program Storage (Solid State HD) 64GB
Processor Intell I3.50GHZ
Macro B Programming Yes
Parametric G Code Compatibility Yes
Axis Supported 6 & 1 Spindle, 1 Reg wheel
Servo Motors Included (# Axis) Yaskawa (2)
Default Servo Size 1.3KW 8.34 NM
Servo Encoder Resolution 1,000,000 Counts per rev
Dual Loop Scale Feedback Encoder Optional
Regulating wheel/Work Holding Servo 1.3KW 8.34 NM
Ball screw Mapping Yes
Main Power Voltage 440V 3 Phase
Inputs 16
Outputs 8
Ethernet I/O For Tool changer Yes- Ethernet PLC 30/26 I/O + 2 Anlg In
Grinder Wheel Relay Outputs 2
Grinder Wheel Analog Output 1
Grinder Spindle Drive VFD 15HP
Pre-wired electrical enclosure included 48 X 36 X 12
1 year warranty on parts Yes
Lifetime Technical Support Yes
Remote support via the internet Yes
Estimated Installation Call for Quote
Normal Stock item Avg Lead time 4 Weeks
Starting At:Call for Quote
Brochure

Common CNC Surface Grinder, CNC ID/OD Grinder, CNC Centerless Grinder Controls and Machines MachMotion has Helped Retrofit/Upgrade:

  • Cincinnati Milacron, Chevalier, Heald, Landis, Koyo, Besly, Blanchard, Brown and Sharpe, Bryant, Cincinnati, Gardner, Giustina, Gold Crown, Mattison, Norton, Okamoto, Okuma, Springfield, Toyoda, Van Norman, Warner and Swasey

Customizable open architecture software options are available. Call us to discuss your application. 

Are you an OEM or custom machine builder? Ask about MachMotion's configurable operator screen, multi-named buttons, and graphic layout to give the operator customized user friendly experience. In addition we offer branding integration in the screen.

Product Details
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More Information
Control Series 1050G
Screen Size 17" LCD Monitor
Program Storage (Solid State HD) 64GB
Block Processing Time 1.5ms
Axis Supported 6 & 1 Spindle
Outputs 8
Spindle Relay Outputs 2
Spindle Analog Output 1
CNC Control Size 24" (W) X 15.5" (H) X 6.5" (D)
Operating System Windows 7 Embedded (Win 7 Pro equivalent)
Power Requirements 110-240 VAC operation
Ethernet Connect to your network and easily transfer files from the office to your computer
USB Ports 1 External USB Port + 1 Internal
Operator Panel X15-10-01 Operator Panel, with Jog Buttons, Axis Selector, Increment Selector, Jog Speed Selector, Cycle Start, Feed-hold and Emergency Stop Buttons.
Digital Outputs 8 Flood/Mist, Coolant, Lamp, etc.
Digital Output Voltage Range 5V-24VDC
Digital Inputs 16 Example: X, Y, & Z Limit Switches, Oilier Refill Warning, etc.
Digital Input Voltage Range 2.5V-48VDC
Safety Features Opto-isolated I/O & Hardwired E-Stop
Encoder Inputs 6 Differential Quadrature Encoder Inputs. 32-Bit Resolution

Contact Us

How can we help?

Call me at (573) 368-7399 or enter your name and number here and I'll call you.

                                                                                           ~Matt S., Sales Engineer