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CNC Plasma Cutting Roller Head Control System, TECO AC Servos and Electrical Enclosure

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CNC Plasma Cutting Roller Head Control System, TECO AC Servos and Electrical Enclosure

KT-1050P-X5-ENC-Roller

Price as configured: $0.00

Quick Overview

This kit is configured for a Gantry-type Table, Cutting HVAC Duct, Plasma shape-cutting with single side drive; with Gantry weight under 300lb, Electrical Drive Enclosure, Floating Roller Head Configurable for any dimension Gantry-type Machine.

  • Designed for HVAC Duct/Sheet Metal Cutting Tables
  • Easy to install and operate (very short learning curve to get started)
  • Integrated SigmaNEST, TRUE SHAPE NESTING software with 190 standard part shape library (Optional)
  • Large 17" Touch Screen for displaying Part-Shape-Path
  • Quick-Part-Zoom Feature allows the operator to magnify parts to verify correctness
  • Advanced Intuitive Part Cut Recovery/Trace, Pick-Part-CUT
  • Auto Sheet-Rip-Cut using Joystick
  • File Import - DXF
  • Free Lifetime Technical Support
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CNC Plasma Shape Cutting Control System Retrofits-Upgrades for the following OEM Plasma Gantry Table and Controller Manufacturers.  Hypertherm, EDGE Pro, Thermal Dynamics, Performance, Victor, Burny Kaliburn, ESAB, ProMotion, Lockformer Vulcan, Vicon, Cybermation, Torchmate

1050P-Series Plasma HVAC Cutting Control System with TECO AC Servos

  • Standard Kit is Configured for Machine with Single side-drive Gantry, up to 300lb
  • Comes standard with DXF Import (Manual nesting before importing)
  • Integrated SigmaNEST, TRUE SHAPE NESTING software (Optional)
  • Integrated Floating Roller Head for Sheet Metal / HVAC Duct Cutting
  • Adaptable to many manufacturers’ machines types
  • Compatible with the most popular Plasma Cutter Power Supply manufacturers:
    • Hypertherm
    • Thermal Dynamics
    • ESAB
    • Lincon

 

Items included in kit: 

The 1050P-Series Plasma Control System Kit includes: 1050P-Series CNC control with 17 inch touch screen display, simple DXF part import software,  2 TECO 400W AC Servos with 10:1 Gearboxes, and Electrical Enclosure

 

Control Interface Description

The 1050P-Series Shape Cutting Control system has been built with the operator in mind for harsh cutting environments. The large 17 inch touch screen gives the operator an unobstructed view and simple workflow, allowing loading a DXF, nesting shapes, and cutting parts within a few clicks. The control is loaded with unique features for operators, including a Cut Recovery/Trace feature that allows the operator to stop anywhere in the program and pick back up by pressing cycle start. Its easy-to-use interface utilizes a clear one-page screen format without compromising on functionality.

  • Easy-to-use interface utilizes a clear, one-page screen format without compromising on functionality
  • Pull out/hide-away sealed membrane keyboard, along with hide-away mouse can easily be stowed away while cutting parts to protect from dirt and grime
  • Integrated operator panel includes: directional joystick , tool trace, tool jog, tip volts, start/stop buttons, E-stop and feed rate override
  • Sealed, rugged steel enclosure built for harsh cutting environments

 

Auto Part Nesting: SigmaNEST TRUE-SHAPE-NESTING (OPTIONAL) 

The 1000 Series Controller is seamlessly integrated with SigmaNEST Companion software. Its easy to use interface prompts the operator though step-by-step “Next” prompts. This gives the operator a necessary advantage in this competitive industry, needing little or no training to efficiently auto-nest and cut parts the first day on the job.

 

Advantages/Benefits

  • File Import – DXF
  • 190 standard part shape library
  • Technology cut tables: material type, sheet thickness, plasma amperage
  • Material library tech tables, also known as cut charts
  • Full part shape editing using conventional CAD drawing tools
  • True shape part nesting with simple click of a mouse (produces nesting layouts effortlessly)
  • Automatically places lead-in/lead-out points (easy to edit, if needed)
  • Visual image of cutting path showing lead-in/-out, part clearance etc., as well as order of operations simulation to verify before cutting.
  • Detailed reports of each project, complete with charts and nesting layouts

 

Torch-Height Control

This MachMotion HVAC Plasma cutting Control system is designed to control a rolling head torch holder that is typically actuated by an air cylinder.  Plasma cut height is determined by rolling head mechanism.  Non-auto torch height option.

 

Maximum ROI

An affordable and efficient control that helps you make more parts in less time and maximize your ROI.

  • Affordable upfront cost
  • Free ongoing technical support
  • Time savings and reduced labor costs due to easy installation and operation
  • Part File Import: Easily transfer files to and from the control using your local network (Ethernet or Wi-Fi) and/or USB
  • Controls can be run by operators without requiring expensive special training  
  • We're an anti-proprietary solution provider which means there are no expensive to maintain/replace proprietary components

 

Installation - Control System – Training options:   

  • Level 1: Purchaser installs complete system, mechanical and electrically, with the assistance of MachMotion Remote Login support
  • Level 2: Purchaser mechanically mounts CNC controller, electrical enclosure, servo motors/gearboxes. Then, MachMotion techs connect machine wiring, finalize machine settings, and train operators, at the customer’s site. This is the most cost effective and popular method.
  • Level 3: Turn-Key. A MachMotion professional installation team mechanically and electrically installs the system and trains operators, at the customer’s site.

 

Technical Support

MachMotion is known for its superior in-house tech support team and free lifetime tech support.

  • Free lifetime support
  • Remote "Log Me In" support via the internet, which simplifies setup and diagnosis, enables our technicians to monitor MachMotion control systems, in real time, anywhere in the world, at no extra charge.
  • Includes both phone and remote “Log Me In” support during installation, set up and for the ongoing long term life of the control
  • Backed by our 5 Star Promise
  • 1 year warranty on parts

 

As always, MachMotion's superior support is FREE with this product for life. This package's value per dollar will help you get the maximum return on investment (ROI).

Our company Sales, Service, Support and Manufacturing is 100% US Based.

 

 

CNC Plasma Cutting Control Retrofit Kit I/O

Inputs/Outputs (I/O)                     Description

4 Axis     Axes: X Axis, Y Axis, Z Axis, A Axis
8 Outputs     Oxy-fuel, Drill, Punch, Laser Pointer, etc.
16 Inputs     X, Y, Z Limit Switches, Collision Detector, Warnings, etc.
2 Spindle Relay Outputs     1 Clockwise, 1 Counterclockwise (2 Amp)
1 Spindle Analog Output     Analog Output 0-10V for Spindle Speed Control

MachMotion Build-A-Quote

Use Build-A-Quote to configure and price any MachMotion control kit. See every available CNC control option and pricing. You can add to cart and email the quote or print it for later use.

1 x Plasma Shape Cutting Controller – 1050P-X5 - Roller Head
Model: 1050P-X5-5133-0600

Standard Control Hardware Includes

  • Large 17” Touch Screen displaying – Part-Shape-Path
  • Sealed, rugged steel controller built for harsh cutting environments
  • Integrated operator panel includes: directional joystick, tool trace, tool jog, tip volts, start/stop buttons, E-stop, and feed rate override
  • Pull out/hide-away sealed membrane keyboard, along with hide-away mouse
  • Solid-state hard drive
  • Industrial grade PC hardware
  • Microsoft Windows 7 Embedded (Equivalent to Pro)
  • Easy to use MachMotion control software (using Mach4 core)
  • Apollo III Ethernet motion control
  • Keyboard and mouse
  • Software pre-installed
  • 1 year warranty on all components
  • Free lifetime support
  • (Optional-Pick-Your-Servo MFG) YASKAWA, MITSUBISHI, TECO AC Servos. Steppers are also available.
  • Auto Part Nesting: SigmaNEST TRUE-SHAPE-NESTING (OPTIONAL)

1050M-Series Control Highlights:

  • Real-time dynamic graphic part shape cut path display
  • Integrated SigmaNEST TRUE-SHAPE-NESTING (OPTIONAL)
  • Precision digital motion control
  • Easy to use Windows style navigation – One page Tab based Dialogs
  • 4 Axis Single or Dual Side Servo Drive
  • 64GB Program Memory Storage
  • Part File Import: Network access via Ethernet, to offices/other departments
  • USB port: Easily accessible USB can be used to upload files and/or backup your control
 
  +$5,989.88
Prewired Electrical Drive Enclosure: EN-243612-200-T-025-A3-04-06-02
    Industry / Machine Type Configuration:
  • Gantry Type machine – Single or Dual Drive system
  • 2- 4 Servo Motors
  • Enclosure 24in H X 36in W X 12in D (Subject to change)
  • Wall Mount
  • Single Door
  • NEMA 12
  • 200 Volt
  • 25 Amp Rated Main Contactor
  • 2-4 Axis 3 Phase
  • 6, 15Amp Relays
  • 4 Amp control power supply
  • Fan cooling with filter
  • Servo drives mounted and wired
  • Motion Controller
  • Fuse Blocks and Fuses
  • Door Switch Safety Lockout
  • Complete wiring schematics
  +$1,605.00
Digital Teco Control to Drive Cable 15 ft.
  +$26.00




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1050P Series Plasma Shape Cutting Controller

  • Large 17” Touch Screen displaying Part-Shape-Path
  • Integrated SigmaNEST, true shape nesting software (Optional)
  • File Import – DXF using SheetCam Software
  • Tool path simulation verification
  • Quick-Part-Zoom Feature allows the operator magnify parts to verify correctness
  • Easy to use Windows style navigation – One page tab based Dialogs
  • Advanced Intuitive Part Cut Recovery/Trace
    • Pick-Part-CUT
    • Start from Part
    • Last part
  • Plate alignment
  • 60% feed rate reduction with shapes smaller then 1”
  • Auto Sheet-Rip-Cut using Joystick
  • Integrated operator panel includes: directional joystick , tool trace, tool jog, tip volts, start/stop buttons, E-stop and feed rate override
  • Sealed, rugged steel controller built for harsh cutting environments
  • Pull out/hide-away sealed membrane keyboard, along with hide away mouse can easily be stowed away while cutting parts to protect from the dirt and grim
  • Easily accessible USB port for DXF import
  • Gantry: dual servo motor slaving
  • Automatic gantry squaring when machine is homed
  • PLC options available, unlimited I/O

Optional Features/Functions: (ask for pricing/availability)

  • Automatic torch height control
  • 1 plasma cutter and 1 oxy fuel cutter - servo controlled
  • 4 oxy fuel torches - independent controls
  • Scribe
  • Laser pointer
  • Drill
  • Automatic Drill Tool changer
  • Punch

Auto Part Nesting: SigmaNEST TRUE-SHAPE-NESTING (OPTIONAL)

Advantages/Benefits

  • File Import – DXF
  • 190 standard part shape library
  • Cut charts: material type, sheet thickness, plasma amperage
  • Material library tech tables, also known as cut charts
  • Full part shape editing using conventional CAD drawing tools
  • True shape part nesting with simple click of a mouse (produces nesting layouts effortlessly)
  • Automatically places lead-in/lead-out points (easy to edit, if needed)
  • Visual image of cutting path showing lead-in/lead-out, part clearance etc., as well as order of operations simulation to verify before cutting
  • Detailed reports of each project, complete with charts and nesting layout

Torch-Height Control

This MachMotion HVAC Plasma cutting Control system is designed to control a rolling head torch holder that is typically actuated by an air cylinder. Plasma cut height is determined by rolling head mechanism. Non-auto torch height option.


Part File Import

  • Ethernet: standard Windows Ethernet port for networking to offices/other departments (dependent on network permissions/settings)
  • USB: easily accessible USB port use to upload part files and/or backup your control
  • Optional Wi-Fi

Warranty

All of our Control kits come with a full 1 year warranty. Each system is tested thoroughly before shipment.

MachMotion 1050P Plasma Cutting CNC Interface

1050PM Basic Series controls are built on a powerful and flexible platform. It has been designed to be the easiest available CNC to learn.

Its easy to use Windows based interface utilizes a clear one page screen format without compromising functionality.

Tab based dialogs change small blocks of information under each tab without leaving the main page. There are NO more multi-key strokes to access the CNC menu.

Customizable open architecture software options are available. Call us to discuss your application.

Are you an OEM or custom machine builder? Ask about MachMotion's configurable operator screen, multi-named buttons, and graphic layout to give the operator a customized user friendly experience. In addition we offer branding integration in the screen.

Auto Part Nesting: SigmaNEST TRUE-SHAPE-NESTING (OPTIONAL)

The 1000 Series Controller is seamlessly integrated with SigmaNEST Companion software. The easy to use interface prompts the operator though step-by-step “Next” prompts.

Download SigmaNEST Quick Start Guide

MachMotion Control Screen (select [Nesting])

MachMotion Control Screen

SigmaNest Welcome Screen

SigmaNEST Welcome Screen

Set Task Parameters

02 task parameters

Parts Tab

parts tab

Shape Library: Rectangles

rectangles

Shape Library: Rings

rings

Shape Library: Flanges

flanges

Shape Library: Gussets

gussets

Shape Library: Brackets

brackets

Shape Library: Gaskets

gaskets

Shape Library: Miscellaneous

misc

Auto Nesting

auto nesting

MachMotion Control Toolpath

MachMotion Control Toolpath
Configured Price $10,088.08
This Control Includes No
CNC Control Size 24" (W) X 15.5" (H) X 6.5" (D)
Operating System Windows® 7 Embedded
Power Supplies 5 Volt, 12 Volt
Power Requirements 110-240 VAC 50/60 Hz
Power Cord 3ft Power Cable
Keyboard Waterproof, impervious to almost anything, including coffee and cleaning solutions.
Mouse Optical Laser Type
Ethernet Connect to your network and easily transfer files from the office to your control
USB Ports 1 External USB Port + 1 Internal
Screen Size 17" LCD Monitor, Resolution: 1280 x 1024
Max Resolution No
Drives Supported No
Operator Panel Operator Panel, Directional Joystick , Tool Trace, Tool Jog, Tip Volts, Start/Stop buttons, E-Stop, Feed Rate Override
Axis 4 Axes: X Axis, Y Axis, Z Axis, A Axis
Available Power Supply Outputs 5VDC, 12VDC & 24VDC
Analog Outputs No
Digital Relay Outputs No
Digital Outputs Oxy, Drill, Punch, Laser Pointer, etc.
Digital Output Voltage Range 7VDC-48VDC, Max Current output: 250mA
Digital Inputs 16. Example: X, Y, Z Limit Switches, Collision Detector Warning, etc.
Digital Input Voltage Range 2.5VDC-48VDC
Spindle Analog Output Analog Output 0-10VDC for Spindle Speed Control
Spindle Relay Outputs 1 Clockwise, 1 Counterclockwise
Safety Features Opto-isolated I/O; Hardwired E-Stop
Charge Pump Output No
Extra MPG (hand wheel) inputs 1
Machine Type Plasma & Oxy Fuel
Encoder Inputs 8

MachMotion Plasma Control & Integrated SigmaNEST Demo Screencast




Quick Plasma Control Operation Demo




TECO Servo Drives and Motors Demo

Our standard Control Kits ship within 2-3 weeks.

Got an urgent situation and need a solution faster? Call Today: 573-368-7399

Any additional options could take an additional 6 - 10 days.

KT-1150P